Cummins ISB, QSB 5.9 24v VP44 Engine Troubleshooting & Repair Manual (CD-ROM)
Cummins ISB, QSB 5.9 24v VP44 Engine Troubleshooting & Repair Manual (CD-ROM) Product Specifics: Product title: MechanicStar – Cummins ISB, QSB 5.9 24v VP44 Engine Troubleshooting & Repair Manual (CD-ROM) Product description: This shop manual on CD-ROM contains instructions for mechanical troubleshooting and repair of Cummins ISB and QSB 5.9L 24-valve engines with Bosch VP44 fuel system (excludes common rail engines). Complete rebuild procedures, illustrations and specifications are included. Electronic troubleshooting and wiring diagram are not included in this manual – refer to separate electronic troubleshooting manual. 739 pages on CD-ROM (also available on USB flash drive by request), dated 1999.ISB 5.9L 24V VP44QSB 5.9L 24V VP44 Product code: MS-MAN-3666193 Compatibility: Windows/Mac/Linux operating systems Topics: Introduction Engine and System Identification Engine Identification Engine Diagrams Familiarization Complete Engine – Overview Cylinder Block – Overview Fuel System – Overview Flow Diagram, Fuel System Lubricating Oil System – Overview Flow Diagram, Lubricating Oil System Flow Diagram, Cooling System Air Intake System – Overview Flow Diagram, Air Intake System Flow Diagram, Exhaust System Compressed Air System – Overview Flow Diagram, Compressed Air System Electrical Equipment – Overview Engine Testing – Overview Troubleshooting Symptoms Troubleshooting Procedures and Techniques Troubleshooting Symptoms Charts Air Compressor Air Pressure Rises Slowly Air Compressor Cycles Frequently Air Compressor Noise is Excessive Air Compressor Pumping Excess Lubricating Oil into the Air System Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously) Air Compressor Will Not Pump Air Air Compressor Will Not Stop Pumping Alternator Not Charging or Insufficient Charging Alternator Overcharging Coolant Contamination Coolant Temperature Above Normal – Gradual Overheat Coolant Temperature is Above Normal – Sudden Overheat Coolant Temperature is Below Normal Coolant in the Lubricating Oil Crankcase Gases (Blowby) Excessive Cranking Fuel Pressure is Low Engine Acceleration or Response Poor Engine Decelerates Slowly Engine Difficult to Start or Will Not Start (Exhaust Smoke) Engine Difficult to Start or Will Not Start (No Exhaust Smoke) Engine Noise Excessive Engine Noise Excessive – Combustion Knocks Engine Noise Excessive – Connecting Rod Engine Noise Excessive – Main Bearing Engine Noise Excessive – Piston Engine Noise Excessive – Turbocharger Engine Power Output Low Engine Runs Rough at Idle Engine Runs Rough or Misfires Engine Shuts Off Unexpectedly or Dies During Deceleration Engine Speed Surges at Low or High Idle Engine Speed Surges Under Load or in Operating Range Engine Speed Surges in PTO or Cruise Control Engine Starts But Will Not Keep Running Engine Will Not Crank – (Electric Starter) Engine Cranks Slowly – (Electric Starter) Engine Vibration Excessive Engine Will Not Crank or Cranks Slowly (Air Starter) Engine Will Not Reach Rated Speed (RPM) Engine Will Not Shut Off Fault Code Warning Lamps Stay On (No Apparent Reason) Fault Code Warning Lamps Do Not Illuminate Fuel Consumption Excessive Fuel in Coolant Fuel in the Lubricating Oil Intake Manifold Air Temperature Above Specification Intake Manifold Pressure (Boost) is Below Normal Low Idle Adjust Switch Does Not Work Lubricating Oil Consumption Excessive Lubricating Oil Contaminated Lubricating Oil Pressure High Lubricating Oil Pressure Low Lubricating Oil Sludge in the Crankcase Excessive Lubricating Oil Temperature Above Specification Lubricating or Transmission Oil in the Coolant PTO or Cruise Control Does Not Operate Smoke, Black – Excessive Smoke, White – Excessive Turbocharger Leaks Engine Oil or Fuel Troubleshooting Overview Complete Engine Service Tools Engine Removal Engine Installation Engine Painting Engine Mounting Bolts Cylinder Block Service Tools Bearings, Connecting Rod Bearings, Main Camshaft Camshaft Bushings Camshaft Gear (Camshaft Removed) Connecting Rod Crankshaft Crankshaft Gear, Front (Crankshaft Installed) Crankshaft Gear, Front (Crankshaft Removed) Crankshaft Seal, Front Crankshaft Seal, Rear Crankshaft Wear Sleeve, Front Cylinder Block Gear Cover, Front Gear Housing, Front Piston Piston Rings Vibration Damper, Rubber Vibration Damper, Viscous Piston and Connecting Rod Assembly Crankshaft Wear Sleeve, Rear Crankshaft Speed Indicator Ring Cylinder Head Service Tools Crosshead Cylinder Head Valve Guide Seal, Cylinder Head Valve Guide, Cylinder Head Valve, Cylinder Head Cylinder Head Gasket Injector Protrusion Rocker Levers Overhead Set Rocker Lever Rocker Lever Cover Crankcase Breather Tube Cam Followers/Tappets Service Tools Push Rods or Tubes Tappet Tappet Cover Fuel System Service Tools Engine Fuel Heater, Electric Fuel Consumption Fuel Flow Fuel Injection Pump, Rotary Fuel Pump Support Bracket Fuel Pump Timing Fuel Lift Pump Stall Speed Test Injectors and Fuel Lines Service Tools Air in Fuel Fuel Drain Line Restriction Fuel Drain Lines Fuel Filter (Canister Type) Fuel Filter (Spin-On Type) Fuel Filter Head Bracket Fuel Inlet Restriction Fuel Supply Lines Injector Fuel Return Overflow Valve Injector Supply Lines (High Pressure) Fuel Connector (Head Mounted) Lubricating Oil System Service Tools Engine Oil Heater Lubricating Oil and Filters Lubricating Oil Cooler Lubricating Oil Dipstick Lubricating Oil Dipstick Tube Lubricating Oil Filter (Spin-On) (Lubricating Oil Leaks Lubricating Oil Pan Lubricating Oil Pressure Regulator (Main Rifle) Lubricating Oil Pump Lubricating Oil Suction Tube (Block-Mounted) Lubricating Oil Pressure Sensor, Lubricating Oil and Filter Analysis Cooling System Service Tools Drive Belt, Cooling Fan Coolant Temperature Gauge Coolant Heater Coolant Thermostat Cooling System Diagnostics Fan Clutch, On-Off Fan Hub, Belt Driven Fan Shroud Assembly Fan Spacer and Pulley Fan, Cooling Radiator Radiator Hoses Radiator Pressure Cap Radiator Shutter Assembly Water Pump Drive Units Hydraulic Pump Drive Hydraulic Pump Drive Gear and Shaft Air Intake System Service Tools Air Crossover Air Inlet Connection Air Intake Manifold Air Leaks, Air Intake and Exhaust Systems Charge-Air Cooler Cold Starting Aid Air Intake Restriction Turbocharger Turbocharger Axial Clearance Turbocharger Blade Damage Turbocharger Compressor Seal Leaks Turbocharger Oil Drain Line Turbocharger Oil Supply Line Turbocharger Radial Bearing Clearance Turbocharger Turbine Seal Leaks Turbocharger Wastegate Actuator Turbocharger Wastegate Valve Body Intake Manifold Pressure Exhaust System Service Tools Exhaust Manifold, Dry Exhaust Restriction Compressed Air System Service Tools Air Compressor Carbon Buildup Air Compressor Coolant Lines Air Compressor Unloader and Valve Assembly Air Compressor Air Governor (Air Compressor Pumps Continuously) Air Leaks, Compressed Air System Air Compressor Cylinder Head (Holset® QE Models) Electrical Equipment Service Tools Alternator Alternator Bracket Batteries Battery Cables and Connections Starter Magnetic Switch Starter Switch Starter Solenoid Starting Motor Belt Tensioner, Automatic (Alternator) Charging System Indicator Engine Testing Service Tools Engine Testing (Chassis Dynamometer) Engine Run-in (Chassis Dynamometer) Engine Run-in (Without Dynamometer) Engine Testing (Engine Dynamometer) Engine Run-in (Engine Dynamometer) Engine Testing (In Chassis) Crankcase Blowby, Measure Mounting Adaptations Service Tools Engine Support Bracket, Front Engine Support Bracket, Rear Flywheel Flywheel Housing Flywheel Ring Gear Miscellaneous Service Tools Cup Plug Pipe Plug Straight Thread Plug Vehicle Braking Engine Exhaust Brake SpecificationsAbout MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.
Cummins ISL9 CM2350 L101 ECM Wiring Diagram CD-ROM (Rev. 2017)
Cummins ISL9 CM2350 L101 ECM Wiring Diagram CD-ROM (Rev. 2017) Product Specifics: Product title: MechanicStar – Cummins ISL9 CM2350 L101 ECM Wiring Diagram CD-ROM Product description: Wiring diagram on CD-ROM for the Cummins CM2350 L101 control system used on ISL9 engines. OEM and Cummins responsibility. High resolution, color format. Includes connector views. Dated March 2017. Product code: MS-MAN-4310788 Compatibility: Windows/Mac/Linux operating systems*** Need a different Cummins wiring diagram on disc? We welcome all requests. Please message us with your 8-digit engine serial number. ***About MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.
2010-2015 MaxxForce DT 9 10 Diesel Engine Troubleshooting Manual CD-ROM (LATEST)
Includes ECM wiring diagram. Latest edition with over 1,800 pages. DTC Fault Code Troubleshooting. Engine Systems. Engine Symptoms Diagnostics. Abbreviations and Acronyms. Diagnostic Tools and Accessories.
1996-1997 International 2000, 4000, 8000 Truck Wiring Diagram Manual CD-ROM
1996-1997 International 2000, 4000, 8000 Truck Wiring Diagram Manual CD-ROM Product Specifics: Product title: MechanicStar – 1996-1997 International 2000, 4000, 8000 Truck Wiring Diagram Manual CD-ROM Product description: This Wiring Diagram Manual on disc provides circuit diagrams for International 2000, 4000 and 8000 series trucks. For models built Feb. 1996 to Oct. 1997. Please note the build date may differ from the model year. Product code: MS-MAN-5122T Compatibility: Windows/Mac/Linux operating systems This manual on disc covers the following topics:Table of ContentsDiagram IndexIntroductionCircuit Identification12V Power DistributionCab Accessories12V Charging SystemCranking SystemFansElectronic Engines – Cummins, Cat, Detroit I6 HEUI, I6 PLN, T444EGaugesWarning LightsChassis AccessoriesLightingHeater and Air ConditioningFuse Block ConnectionsConnector CompositesAbout MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.
Detroit DDEC II Troubleshooting Diagnostic Manual CD ROM
Detroit DDEC II Troubleshooting Diagnostic Manual CD ROM Product Specifics: Product title: MechanicStar – Detroit Diesel DDEC II Troubleshooting Manual CD-ROM [1988] Product description: This manual on disc provides instruction for troubleshooting the Detroit Electronic Controlled (DDEC) engines. Specifically covered in this manual are troubleshooting and repair steps that apply to DDEC II systems. 499 pages on disc. Product code: MS-MAN-DDECIITS Compatibility: Windows/Mac/Linux operating systems This manual on disc covers the following topics: SECTION 1. HOW TO USE THIS BOOK SECTION 2. BASIC KNOWLEDGE REQUIRED A. Electrical Circuits B. Use of Digital Volt-Ohm Meter C. Important Information .D. Explanation of Abbreviations/TermsE. General Diagnostic Information SECTION 3 . TESTING THE DDEC II SYSTEM A. Tools Needed to Diagnose the System B . Differences Between DDEC II and DDEC I C. Reading the Diagnostic Codes 1. Active vs . Historical Codes2. Using the ” Check Engine” Light 3. Using the Diagnostic Data Reader D. Clearing Codes E. EEPROM Reprogramming F. Connector Checkout SECTION 4. TROUBLESHOOTING CHARTS A. The Diagnostic Procedure – Where to Start B. Diagnostic Codes – What They Mean C . Beginning ChartsStart First Chart for Diagnosis of DDEC II Using DDR CEL First Chart for Diagnosis of DDEC II When No DDR is AvailableD. Troubleshooting ChartsChart 1 Intermittent Code Or Symptom And No Codes Chart 2 Engine Cranks But Will Not StartChart 3 Poor Performance And No CodesChart 4 No “Check Engine” Light During Bulb CheckChart 5 ” Check Engine ” Light Always On And Code 25 On DDRChart 6 ” Check Engine” Light Always On , No Data Link And Won ‘t Flash CodesChart 7 – No Data Link And Bulb Check OkayChart 8 – ” Stop Engine” Light Always On And Code 25 On DDRChart 9 – No ” Stop Engine ” Light During Bulb Check Chart 1 0 – Stop Engine Override InoperativeChart 11 – Power Take-Off Speed Adjust InoperativeChart 12 – Cruise Control InoperativeChart 13 – ” Cruise Active” Light Always OnChart 14 – “Cruise Active ” Light Never OnChart 15 – Idle Shut-Down Feature Always On Chart 16 – Idle Shut-Down Feature Inoperative Chart 1 7 – Engine Brake Always Enabled Chart 18 – Engine Brake InoperativeChart 19 – Power Control Input Inoperative (Throttle Inhibit and Auxiliary Engine Protection)Chart 20 – Two Speed Governor Switch Inoperative Chart 21 – Throttle Inhibit Always On E. Diagnostic Code ChartsCode 11 – Power Take-Off Speed Adjust (PTOSA) Signal Voltage Low Code 12 – Power Take-Off Speed Adjust (PTOSA) Signal Voltage High Code 13 – Coolant Level Sensor (CLS) Signal Voltage Low Code 14 – Oil or Coolant Temperature Sensor (OTS or CTS) Signal Voltage High Code 1 5 – Oil or Coolant Temperature Sensor (OTS or CTS) Signal Voltage Low Code 16 – Coolant Level Sensor (CLS) Signal Voltage HighCode 21 – Throttle Position Sensor (TPS) Signal Voltage HighCode 22 – Throttle Position Sensor (TPS) Signal Voltage Low Code 23 – Fuel Temperature Sensor (FTS) Signal Voltage High Code 24 – Fuel Temperature Sensor (FTS) Signal Voltage Low Code 25 – No CodesCode 26 – Power Control Switch Code 31 – Fault On Auxiliary Output Code 32 – ECM Backup System Failure Code 33 – Turbo Boost Sensor (TBS) Signal Voltage High Code 34 – Turbo Boost Sensor (TBS) Signal Voltage Low Code 35 – Oil Pressure Sensor (OPS) Signal Voltage High Code 36 – Oil Pressure Sensor (OPS) Signal Voltage Low Code 41 – Timing Reference Sensor (TRS) Code 42 – Synchronous Reference Sensor (SRS) Code 43 – Low CoolantCode 44 – Oil or Coolant Overtemperature Code 45 – Low Oil PressureCode 46 – Low Battery VoltageCode 47 – Fuel Pressure Sensor (FPS) Signal Voltage High Code 48 – Fuel Pressure Sensor (FPS) Signal Voltage Low Code 51 – EEPROM ErrorCode 52 – ECM-Analog to Digital FailureCode 53 – EEPROM Failure Affecting Code Logging Code 54 – Vehicle Speed SensorCode 55 – Proprietary Communication Link Failure Code 56 – ECM – Analog to Digital FailureCode 58 – Cruise Control Switches Codes 6X (X= 1 to 8) – Injector Response Time Too Long Codes 7X (X= 1 to 8) – Injector Response Time Too Short Code 85 – Engine Overspeed ENG5V – Engine Harness + 5 Volt Supply VEH5V – Vehicle Harness + 5 Volt Supply Wiring DiagramsAbout MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.
Western Star CONSTELLATION Truck Electrical Wiring Diagram Manual CD-ROM
Western Star CONSTELLATION Truck Electrical Wiring Diagram Manual CD-ROM Product Specifics: Product title: MechanicStar – Western Star CONSTELLATION Truck Wiring Diagram Manual CD-ROM Product description: This manual on disc includes electrical wiring diagrams (schematics) for Western Star Constellation series Trucks. 1,124 pages on disc. Updated through December 2001. Please confirm compatibility before purchasing. Product code: MS-MAN-WSCWIR Compatibility: Windows/Mac/Linux operating systems This service manual on disc covers the following topics:Single Wire CodesCircuit CodesComponent LocationsComponent CodesWiring SchematicsGeneral Electrical DiagnosticsBosch Wipers TroubleshootingECC TestingISSPRO Pyrometer and ThermocoupleAutomatic Temperature Control Users GuideAbout MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.
Detroit Diesel MBE 4000 EPA98/04 Engine Service Repair Manual CD ROM
In addition, this manual contains all of the instructions essential to the operators and users. Basic maintenance and overhaul procedures are common to all Detroit MBE 4000 EPA98/04 engines. Not applicable to EPA07 (2007+) engines.
Carrier Genesis TM900, TM1000 Trailer Refrig Unit Service Manual CD-ROM NDA93/94
Carrier Genesis TM900, TM1000 Trailer Refrig Unit Service Manual CD-ROM NDA93/94 Product Specifics: Product title: MechanicStar – Carrier TM900, TM1000 Trailer Refrigeration Unit Service Manual CD-ROM Product description: This service manual on disc provides a operation, maintenance, service, workshop and troubleshooting procedures for the Carrier trailer units listed below. FOUR manuals on disc are included to cover the refrigeration unit, engine and compressor. Available on USB flash drive by request.Genesis TM900 and TM1000 Multi-Temp, Prior to Serial Number HAY90594029Model codes: NDA93___N/W and NDA94___N/WWith CT4-134-DI (V2203-DI) or CT4-134-TV (V2203-TV) engine Product code: MS-MAN-10022CD Compatibility: Windows/Mac/Linux operating systems Topics:General InformationSpecificationsDescription and Systems OperationUnit OperationUnit Maintenance Schedule and ProceduresUnit ServiceUnit Testing and TroubleshootingAlarmsWiring DiagramsV2203-DI Engine/Fuel RepairV2203-TV Engine/Fuel Repair05G Compressor RepairAnd Much More…About MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.
1997-2021 Freightliner RV Chassis Workshop Service Manual CD-ROM
This manual covers the chassis only. Engine/transmission repair information and wiring schematics arenot included in this manual. The 1,400+ pages on disc with all updates currently available as of May 2021.
Detroit Series 55 Diesel Engine Service Repair Manual CD ROM MSMAN6SE55CD
This manual was written for technicians servicing and overhauling the engine. 455 pages on disc dated 2008. This service manual on disc covers the following topics FUEL SYSTEM. COOLING SYSTEM. AIR INTAKE SYSTEM.